How to make concrete bollards?

The article aims to answer the question “How to make concrete bollards?”. It will also discuss what concrete bollards are and what applications of safety they serve. Read on to know more;

How to make concrete bollards?

  • When water is added to cement, sand, and stone, a paste is formed that holds the components together until they are hardened. 
  • An excellent finish may be achieved by adopting a technique known as vibration compaction, which involves placing a vibrating table under the ready-mixed concrete to ensure appropriate compacting. 
  • Bollards are finished with a homogeneous coating of cement plaster 1:1 (cement and sand) and then submerged in a curing tank for seven days after the molds have been removed.

What do I need to make concrete bollards?

  • Moulds
  • Cement
  • Sand
  • Aggregate 
  • Curing tank
  • Protective gear 

How to install concrete bollards?

  • Determine where you want to lay the concrete bollards and mark the ground at that area.
  • A post hole digger may be used to excavate a hole. The hole should be 18 to 24 inches deep, with a diameter equal to the bollard’s plus 6 inches.
  • The manufacturer’s specified instructions on the bag label should be followed while making the concrete. Add an additional half-gallon of water to the mix to make it a little more liquid. As a result, it will be easier for the concrete to fill the post hole.
  • The concrete bollard should be inserted into the hole and leveled using a level.
  • Using a shovel, fill up the hole around the bollard perimeter with concrete. As you enter the concrete mix, gently pound the bollard’s side with a rubber mallet or hammer to help compact the mix. 
  • If you need to backfill the concrete mix with dirt or pavement after it has dried, keep the top 2 inches below the completed terrain surface. If this is the case, then add enough mixture to cover the bottom of the container.
  • To finish the bollard installation, allow at least 48 hours for the concrete mix to set.

What are concrete bollards?

Design and protection may be combined in a unique way using precast concrete bollards. Architectural and landscape designs may all benefit from the versatility of concrete bollards that come in various shapes and heights. 

Using epoxy-coated steel rebar to strengthen concrete bollards provides high-impact protection in urban situations such as parking lots, pedestrian crossings, and the entrances of buildings.

Concrete is a strong, long-lasting stone that can withstand a lot of abuse. Because they are precast using a high-pressure cement mixture, Reliance Foundry’s concrete bollards are resistant to chipping and wear. 

They are then sandblasted chemical-free to reveal the exposed aggregate. Bollards are made of a unique granite aggregate from British Columbia’s Fraser Valley, making them suitable for parks, as well as a variety of architectural styles, landscapes and paved areas.

Concrete bollards are appropriate for heavy-traffic locations because of their great impact protection. Building entrances and big windows should be protected from automobile impacts by using concrete supports. 

Pedestrian paths and utility corridors near roadways and parking lots are also well-served by the installation of bollards. Reinforcement is provided by epoxy-coated steel rebar that reaches below the base of the concrete bollard. 

For new concrete projects, rebar extensions are inserted into the freshly poured concrete to provide additional structural support. Pre-drilled holes in the concrete are utilized to attach rebar using glue (drill templates will be provided with each order). 

Any length of rebar extensions may be added to concrete bollards, which come with 6-inch extensions as a standard. When obtaining an estimate, please provide the length of the rebar.

People walking beside bollards are protected from traffic dangers by their design. In the event that a vehicle attempts to cross the sidewalk, they may protect pedestrians by creating a robust barrier. 

Another advantage of this location is that the structures are also protected. Concrete security posts prevent cars from crashing through windows as readily. As you enter a company or an academic or corporate campus, you are likely to see bollards in place.

It’s essential that bollards have the strength to handle the rigors of their employment. Because of this, they tend to be made of concrete. With cement, concrete is made out of a variety of components, such as stone. 

Because of its weather-resistance and ability to be strengthened, this material is ideal for outdoor use. Concrete’s compressive strength may reach 15,000 psi, although it’s more normal for it to be around 7,000 psi. This is a measure of how much force the material can withstand without breaking.

Tensile strength is a measure of how well a substance can tolerate being pulled apart, and concrete has a low tensile strength. For this reason, bollards are often reinforced with steel or rebar to increase their strength and stability. 

When it comes to strength and affordability, steel is a great option for any project. Bollards are built to last, regardless of the material they’re composed of. Visitors and pedestrians are protected from the risks of driving without having to put up unattractive structures.

Do I have to fill the concrete bollards with cement?

No, you don’t have to fill the concrete bollards with cement. Bollards made of cement cause issues. Adding cement to a bollard generates at least two issues. To begin with, the cement is damp. 

What happens to steel when it’s exposed to moisture? It ages. Second, you want the bollard to absorb the impact if there is an accident. In the case of cement, it is the weakest part of the bollard that breaks off and does not absorb the shock. 

Why? Because it has rusted there. Anybody who has ever seen a bollard that was knocked over and toppled over knows what it looks like. Grade is the point at which the break is most vulnerable.

In most cases, a bollard’s core is drilled. To put it another way, they’re put in like a fence post. Fill the hole, place the bollard, and then finish the job by putting another layer of cement over the top. 

A chain link fence post is a good match for this. Bollards provide a problem because of this design flaw. When it comes to stopping cars, chain link fences aren’t intended. They are used to keep people away from a certain region. We’ve all seen it: a vehicle slicing through a barbed-wire fence in the middle of the night. 

That’s not a trick of the light. It’s a very common occurrence. Hopefully, you wouldn’t just dig a hole and toss in any old piece of pipe, fill it with cement, and call it a bollard when it comes to defending your most expensive possessions. 

For all the good it might accomplish, you may as well leave nothing there. To be able to stop an automobile, you need a sturdy foundation with the correct pipe diameter and wall thickness.

Installing bollards in the ground is a common practice when you need to secure an area, such as safeguarding electrical panels on buildings, loading docks, or entranceways. Most importantly, you’re guarding the interests of the individuals who shop at your establishments and pay your bills. 

A good bollard is a fine barrier, but don’t fill it with cement to protect your valuables. Besides weakening the bollard, the rust that accumulates will produce unpleasant stains on your walkway in a matter of months.

There are times when the only barrier between you and your $5 cup of coffee is a bolted-down wrought iron fence. Take a closer look at those wrought-iron fasteners. Most of them are rusty and easily removed by hand. 

We owe it to ourselves and our coworkers to do the right thing. There’s nothing worse than a false sense of security when there’s really little to no security at all. We owe it to our employees and our company’s assets to be well-versed in security procedures. 

Because it’s what we’ve always done, we’re not being responsible by pouring cement into bollards. Even if that were the case in every situation, leeches could still be a good idea. Stop filling bollards with cement. Because of the savings in cement and labor expenses, it will also save lives.

Conclusion

A bollard is a short post or column constructed as a protective barrier. Typically, bollards are situated around gas meters or at building corners that are alongside or inside a vehicle traffic lane.

Manufactured concrete bollards are available in a broad variety of lengths and their rating takes into consideration the quantity of internal steel reinforcement. Setting a bollard is a basic technique that you may adapt to bollards of any size or function and quickly have secure lateral protection in place.

Frequently asked questions (FAQS): How to make concrete bollards?

How to make concrete bollards?

When water is added to cement, sand, and stone, a paste is formed that holds the components together until they are hardened. 

An excellent finish may be achieved by adopting a technique known as vibration compaction, which involves placing a vibrating table under the ready-mixed concrete to ensure appropriate compacting. 

Bollards are finished with a homogeneous coating of cement plaster 1:1 (cement and sand) and then submerged in a curing tank for seven days after the molds have been removed.

How to install concrete bollards?

Determine where you want to lay the concrete bollards and mark the ground at that area. A post hole digger may be used to excavate a hole. The hole should be 18 to 24 inches deep, with a diameter equal to the bollard’s plus 6 inches.

The manufacturer’s specified instructions on the bag label should be followed while making the concrete. Add an additional half-gallon of water to the mix to make it a little more liquid. As a result, it will be easier for the concrete to fill the post hole.

The concrete bollard should be inserted into the hole and leveled using a level. Using a shovel, fill up the hole around the bollard perimeter with concrete. As you enter the concrete mix, gently pound the bollard’s side with a rubber mallet or hammer to help compact the mix. 

What are concrete bollards?

Design and protection may be combined in a unique way using precast concrete bollards. Architectural and landscape designs may all benefit from the versatility of concrete bollards that come in various shapes and heights. 

Using epoxy-coated steel rebar to strengthen concrete bollards provides high-impact protection in urban situations such as parking lots, pedestrian crossings, and the entrances of buildings.

Concrete is a strong, long-lasting stone that can withstand a lot of abuse. Because they are precast using a high-pressure cement mixture, Reliance Foundry’s concrete bollards are resistant to chipping and wear. 

Do I have to fill the concrete bollards with cement?

No, you don’t have to fill the concrete bollards with cement. Bollards made of cement cause issues. Adding cement to a bollard generates at least two issues. To begin with, the cement is damp. 

What happens to steel when it’s exposed to moisture? It ages. Second, you want the bollard to absorb the impact if there is an accident. In the case of cement, it is the weakest part of the bollard that breaks off and does not absorb the shock. 

Bibliography

How We Make Safety Bollard. Retrieved from: https://www.brhcpipes.com/blog/How-we-make-Safety-Bollard-/

What was missing from this post which could have made it better?

Leave a Comment